- Industry: Food
- Schedule: 6 months
Integrated, end-to-end automation for in-line raw material feeding and mixing, cylindrical block formation and cooling, block extraction from moulds, robotic handling, and mould cleaning. Multiple raw materials are fed as required to form various product types. Quality control is integrated in the setup. The system has a hygienic, GMP build. CIP integration enables automated and in line sanitization of moulds for reuse along with operational continuity.
Project Video
Customer Requirements
- Capacity of 600 moulds/hour.
- Minimal human inputs.
- Hygienic build with zero contamination possibility.
- Continuous operation.
- Automated cleaning of moulds.
- High weight accuracy with positive tolerance, if any.
Cybernetik Solution
- Fully automated solution with minimal human intervention.
- Hygienic, GMP built.
- +2% weight accuracy evaluated by weight checks.
- Tumbler mixer thoroughly blends raw material.
- Cooling conveyor and cooling fans lower seed block temperature to 15-17 deg-C.
- CIP-integrated washing and drying station sanitizes moulds in line for reuse and facilitates uninterrupted operations.
- Pick and place robots stack the finished seed blocks as required.
- Support structure for safety.
