- Capacity: 1 blade per 8-10 hours (based on Blade Material)
- Market: Wind Energy
First of its kind, wet machining automation solution for accurate and rapid sawing, milling, and drilling at the root end of wind turbine blades.
Project Video
Applications
Onshore Wind Power Plant
Remote Wind Park
Hybrid Wind Power Station
Grid Connected Wind Plant
Near Shore Wind Farm
Customer Requirements
- Flexible machining system capable of handling turbine blades with varying root end diameters to replace the Special Purpose Machines (SPMs) which require spindle recalibrations for the same.
- Lower cycle time from the then 24 hr.
- Improve machining accuracy and eliminate rework.
- Provide wet machining option.
- Data track and trace.
Cybernetik Solution
- Flexible adjustment to changes in blade diameter and layout with two, single-robot systems respectively handling blades with 2800-3000 mm and 3000-4800 mm BCD (blade circle diameter).
- Cycle time reduction to 8-10 hrs.
- SCADA for recipe selection and report generation.
- Process optimization with sensory intelligence, data logging, and condition monitoring maximizes productivity, tool life, and equipment efficiency, and minimizes downtime.
- Single robot handles all operations viz. drilling cylindrical holes axially and radially, sawing, and milling.
- Operational safety via wet machining that prevents machining dust proliferation.
- Streamlined setup with a slurry drying system eliminating the need for effluent treatment plant (ETP).
- Compliance with required CE, UL standards.
